In the manufacturing and construction industries, Cranes are the most prevalent machines. All these cranes have unique characteristics and serve a variety of purposes. In some degree,Cranes contribute to your productivity and effectiveness. As a professional producer of crane gearboxes. KONIC advises the user to perform the regular Crane Inspections. Regular Safety Inspection is one of the most important components of maintenance tasks. A routine inspection of cranes helps maintain the devices’ optimal condition.
If you got a crane installed at your workplace. you might not know why we need Crane Inspection? What Does a Crane Inspection Check? how oftern we should inspected ? Find out everything you need to know about your crane’s inspections below.
What is The Crane Inspection？
A crane inspection is a thorough visual and operational examination to ensure best performances. Throughout the crane inspection contain individual components and lifting gears need to check. and maintenance needs to ensure a smooth, safe, and productive operation.
Cranes are essential parts on industrial and construction. because they responsible for handling and lifting of massive cargo. but, owing to frequent use, the equipment incur wear and tear. resulting in malfunctions that pose a threat to everyone on the job site. Crane inspection to identify any flaws in these machines to prevent workplace accidents.
What is The Advantage of Crane Inspection For Us?
With monthly safety inspection, it is simple to properly maintain cranes. It facilitates proper maintenance, so conserving normal deterioration. Importantly, regular Inspection enables you to schedule maintenance operations. in a way that helps prevent accidents and injuries.Here are the main reasons why the cranes should be checked on a regular basis:
- Cranes need to check on a regular basis to make sure they keep working well.
- Without regular inspections, it’s hard to know when to do repairs.
- Regular inspections reduce the probability of big accidents and deaths.
- You can prevent the costs associated with extended downtime due to machine unworkable.
- It could reduce the cost to fix or replace cranes.
What Does a Crane Inspection Check?
1. Initial Inspection
Before usage, a crane must undergo an initial inspection. Newly deployed cranes should undergo the test. Cranes that have undergone repairs, reinstallation of core accessories and software. or other significant alterations should also undergo an initial inspection.
2. Frequent Inspections
Every day or once a month, there should be according frequent crane inspections. depending on how often use the equipment. Parts of the air or hydraulic systems, hooks, and hoist chains are usually checked. A qualified crane inspector must check some things daily before each shift. while others have to inspected monthly. These inspection contain：
- Hydraulic systems, pumps, lines, tanks, or valves that leak or wear out.
- Broken or deformed hooks
- Wire rope reeling system that doesn’t work;
- Hoist chains that doesn’t work
- Parts getting old and worn
3. Periodic Inspections
On a yearly or quarterly basis, Periodic crane inspections concentrate on delicate components. that are frequently overlooked during frequent inspections. Periodic crane inspections examine :
- Overstretched chains
- Loose rivets and fasteners
- Worn-out wheels and deteriorating or defective electrical components like push-button stations.
- limit switches, and control contractors
- Misaligned bearings
- Wear and tear in the brake and clutch system
- Indicators with imprecise and erroneous readings
- Defective and hazardous power plants
How Often Should A Crane Inspection Be Done?
Usually, you should have a crane inspection once a year. The operators manual for each crane will list a set of daily, weekly, and monthly checks . Longer-term tests need crane disassembly
You also need to check out your crane when you first get it. This means that your crane needs to inspected before you use it or make any changes to it. They even have rules about how cranes should be checked. These rules make sure that your crane meets all the rules and is safe to use.
When you make big changes, you must also have your crane checked. If you have had major repairs, changes, or big parts like a hoist replaced, you will need a new inspection. This check will make sure that any changes you made to your crane are legal and safe before you start using it.
Depending on how often you use your crane, it may need to checked more often because of wear and tear. This inspection looks at both how things look and how they work to make sure everything is fine. If your crane has any obvious problems, like cracks, rust, strange noises. or anything else out of the ordinary, you should have it checked out right away.